How to Make a Smoker Out of Bricks – A Step-by-Step Guide

Cooking and smoking meat with a DIY brick smoker is a fun weekend project that will result in delicious BBQ flavor. Making your own brick smoker allows you to customize the design to perfectly suit your needs With basic masonry skills and commonly available materials, you can construct a high-quality backyard cooker.

This comprehensive guide will walk through the entire process of building a brick smoker from start to finish. Follow these steps and tips to create your own smoker that will be the highlight of all your BBQ parties.

Things to Consider Before Building a Brick Smoker

There are a few key factors to think through before starting your brick smoker project:

• Intended use – Will this be for personal/family use or larger parties? Size your smoker accordingly,

• Fuel source – Most brick smokers are wood-fired. Ensure you have space to store fuel.

• Placement – Pick a spot away from trees and structures. Follow fire codes and safety common sense.

• Time commitment – Building a brick smoker takes multiple days of work. Ensure you can invest the necessary time.

• Masonry skills – While DIY-friendly, this does require some bricklaying proficiency. Enlist help if needed.

• Budget – Quality bricks, metal, chimney materials, and tools will cost $500-1000+ depending on size

Once you’ve considered these elements, it’s time to gather materials and start building your backyard brick beauty!

Step-by-Step Instructions for Building a Brick Smoker

Follow these steps to construct your own custom brick smoker:

1. Design and Layout

• Decide on key factors like size, shape, door placement, etc. Rectangular is most common.

• Sketch plans to visualize the full design. This will help guide brick placement.

• Mark the ground where the smoker will be built using stakes and string.

2. Construct the Base

• Dig down 4-6 inches and fill with gravel for drainage. Compact gravel flat.

• Build cinder block foundation as the base. Use mortar to glue blocks together.

• Foundation should be wider than the smoker walls to support structure.

3. Build the Walls

• Lay first layer of full brick around the base using mortar to adhere.

• Build up walls, alternating brick direction each layer for strength. Keep walls plumb.

• Construct side walls up to 4-5 feet tall depending on smoker size. Leave openings for doors.

• Build the rear wall slightly lower to allow smoke to vent.

4. Install Doors

• Cut and weld sheet metal to create doors. Hinge to wall opening.

• Doors should seal tightly when closed to contain smoke and heat.

• Add handles or pulls for safe handling when hot. High temperatures require gloves.

5. Construct the Chimney

• Use metal ducting or brick to build chimney up the back wall of the smoker.

• Extend chimney 1-2 feet above the smoker walls for proper draft.

• Optional dampers can control airflow but usually not required.

6. Install Grates

• Weld together steel rebar or grill grates for the cooking surface.

• Position grates in the smoker above the firebrick floor.

• Allow ample space above grates for food. Offset is optimal.

7. Apply Firebrick Inside

• Use high-heat firebricks to line the interior floor and lower walls.

• Firebricks reflect heat and can withstand very high temperatures.

• Mortar firebricks together and seal all cracks or gaps.

8. Test and Fire It Up!

• Fully inspect smoker for any leaks or deficiencies. Seal as needed.

• Do a test fire without food to cure the mortar and dry out bricks.

• Once cured, you’re ready for smoking! Season grates prior to first cook.

And that’s it – fire up your smoker and enjoy incredibly flavorful BBQ! Maintain the smoker by keeping it covered and periodically repointing the mortar. Your homemade brick smoker will provide years of delicious smoked meat and good times!

Tips for Operating Your Brick Smoker

Once built, follow these tips and techniques for the best performance from your brick smoker:

• Use cured wood like hickory or applewood for optimal smoke flavor. Avoid resinous woods.

• Keep air vents fully open during startup until reaching target temp.

• Learn to control temperature using wood amount, vents, and chimney.

• Use water pans or soak wood as needed to increase humidity for moisture.

• Place heat-sensitive foods farther from the firebox area.

• Brush ashes out of the smoker between uses for clean smoke.

• Season or cure the smoker before the first cook if using mortar.

• Experiment with wood mixes until you perfect your favorite smoked flavors.

• Invest in quality temperature gauges for accurate readings.

With some practice controlling your custom brick smoker, you’ll be able to perfectly smoke any meat or vegetable to backyard pitmaster perfection. Enjoy your smoker build project and the delicious BBQ meals to come!